Bumotec s100mono

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Bumotec s100mono
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Bumotec Automation Solution

BUMOTEC MACHINING CENTERS INCLUDING AUTOMATION SOLUTIONS

Centre d'usinage 3 axes

Centre de production mono-station
Un concept industriel compact pour une performance optimale et une surface minimale
Avec son double concept de broche permettant des opérations simultanées de changement d'outil, son accélération dynamique élevée, ses broches motorisées pouvant atteindre une vitesse de rotation de 60.000 min-1, son grand nombre d'outils, la s100 est un outil de production moderne repoussant les frontières de l’usinage de haute précision. La gamme s100 permet de réaliser des pièces très complexes. Idéal pour l'usinage 3 axes de pièces de mouvement de montre, il s'est également avéré imbattable dans toute une série de domaines, tels que la téléphonie mobile, l'électronique ou les nanotechnologies.
    

Avantages

  • Empreinte au sol inférieure à 2m²
  • Haut niveau de performance
  • Jusqu’à +54% de gain de productivité
  • Productivité au m² x 2 (en comparaison d’un centre d’usinage mono-broche standard)

 

Caractéristiques

  • Concept bi-broches unique
  • Haute dynamique jusqu’à 3 g
  • Jusqu’à 36 outils en machine
  • Chip to Chip en 0,5 s
  • 60 000 min-1 à l’outil
  • Moteurs linéaires
  • CNC Bosch Rexroth MTX
Configuration de l'axe

Solutions innovantes

  • High-performance Bosch Rexroth MTX CNC
  • Embedded industrial PC
  • 15’’ colour screen
  • Remote multi-function console
  • Computing power built into the axis variators, to provide a very high performance regulation loop
  • Human-Machine Interface adaptable to a PC base

 

  • Tool change operation carried out concurrently
  • Capacity 2x18 tools in the magazine
  • 36 tools on the machine
  • Pick & place concept
  • Rapid tool holder disc changeover
  • Effective protection against lubricant and swarf projections
  • Max. capacity: ø50 L=100 mm
  • The tool always returns to its initial position
  • Magazine management simplified by means of the various HMI pages
  • Low-force compact measurement probe
  • Secure optical transmission
  • 3-axis probing (X-Y-Z)
  • Reduces the quantity of complex, specific clamping devices via the automatic originMeasurement
  • Constant production of compliant parts
  • Repeatability less than one micron

 

  • The tool breakage test is carried out concurrently
  • Effective with tools 0,20 mm or more in diameter
  • There are various possible options in the event of tool breakage detection:

           - Production stopped
           - Wait for confirmation to perform the next operation
           - Select a sister tool

 

  • HSK-E25 attachment
  • Embedded elongation measurement sensor
  • Tool indexing by means of the spindle encoder

        - Air – oil lubrication
        - Temperature stabilization ensured by forced water circulation
        - Hybrid ball bearings (ceramic)
        - Sealing ensured by positive air pressure
        - High rigidity

 

Tout, du simple stockage de pièces aux systèmes de fabrication flexibles les plus complexes, même des plus grandes machines. Le groupe Starrag fait de l'Industrie 4.0 une réalité Lire la suite.

Données techniques

Axis Stroke mm 80 (X-Y-Z)
Travel Speed m/min 50
Acceleration m/s2 29,43 / 3g
Number of Spindles 2 vertical (2 in total)
S1/S6 motor power / torque kW (0,7 Nm / 0,9 Nm) 2
Max. Speed U/min 60000
Tool holder taper HSK-E25
Numerical Control Bosch Rexroth MTX Performance / 15" screen
Number of tools 18 per spindle (36 embedded on the machine)
Chip to chip time sec <0,5
Max. tool Ø mm 50
Max. tool length mm 100
Autmation Workpiece loading and machined part unloading
Spindle elongation measurement Sensor on spindle shaft, with real-time compensation
Tool breakage detection Mechanical
Workpiece measurements Mechanical probing
Mobility kit Casters
Centre (without automation) kg 2600
Centre (with automation) kg 4100

Geneva

Luxury products workshop uses Bumotec technology

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Précision dans la production

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Dialogue client avec BUMOTEC à Chemnitz

Poser les bonnes questions

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Service Plus Package

Perfect service for perfect machines

Precondition for above-average productivity, efficiency and economy is a constant high availability of the machine. And necessary for this above all, besides innovative technology, is: A tailored service, which is perfectly coordinated to your individual requirements.

ServicePlus guarantees you machine availabilities of at least 95%!

Troubleshooting

Our call center staff immediately understands your service requirements and passes them on quickly and appropriately to our technical hotline or to the appropriate service advisor.

Starrag Hotline: +49 371 836 23 68

All Service Products

Spindle overhaul

Overhaul concepts tailored optimally to your requirements

Training courses

Efficient machine operation thanks to optimal training courses

Replacement parts

Fast and reliable supply of replacement parts due to global logistics network

Maintenance

High technical availability through preventive maintenance

Service near you

Time is money! That also applies when it concerns the service and maintenance of your machine. The Starrag Service and Logistics Centres near you have the necessary infrastructure, in order to guarantee you perfect service.

Service Contact

Partnering for Efficiency

Service Plus

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