Bumotec s230

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Bumotec s230
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Machine de diamantage et facettage pour indexes de cadrans

s230 est une solution automatique pour le facettage et la production d'index de cadran avec finition diamants. La s230 permet la production d'une grande variété d'index dans différents matériaux. Des contrastes avec différents effets visuels sont réalisés à l'aide d'outils diamantés ou d'outils en carbone massif. La solution complète pour les petites et moyennes séries pour la finition d’index combine plusieurs opérations sur une seule machine.

 

Avantages

  • Mise en forme et facettage des indexes 
  • Usinage de formes hémisphériques
  • Usinage de poches pour LumiNova

Caractéristiques

  • Reconnaissance optique et definition d’origine des ébauches
  • Diamand avec le porte-outil revolver
  • Usinage de poches pour LumiNova et micro-perçages
  • Propgrammation simple sur l’interface Windows
  • Une variété de système d’automation sont disponibles pour assurer un haut niveau de productivité
Configuration de l'axe

Solutions innovantes

Tool holder magazine
The 8 positions tool holder magazine allows the automatic tools loading in the vertical spindle for milling, machining contour or engraving. The loading process is done automatically by the pneumatic clamping. The production of complex parts or the use of brother‘s tools is possible.

Diamond tool
A wide variety of standard tools are available on the market for all types of forms.
        
Tools preparation
Tools preparation takes place outside the machine on a setting table.
The measuring microscope allows quick and accurate mounting of the tools.

Tools setting
The lateral alignment of the tool is performed by micrometer screw adjustment and the tool height by an eccentric screw.

Angular adjustment
The fine adjustment of the cutting angles is performed by micrometer screws.

Revolver tool holders 2 positions, ø 300 mm
The use of a large diameter tool holder insures a high gloss finishing surface.

Revolver tool holders 6 positions, ø 180 mm and ø 150 mm
During the machining process the indexing from one to the other six positions of tool holder is performed automatically by programming choices.

Simple tool holder, ø 20 mm
The tool holder ø 20 mm allow the use of smaller radius tools to achieve other brilliance effects.

  • High precision pallets
  • Universal vacuum pallets 
  • Automation unit for high autonomy

High precision clamping
The high precision clamping system insures the repeatability of precise clamping in μ.
The repeatability of the clamping pallet allows visual inspections during the machining process. Systèms3R, Erowa, Yerly or other systems can be adapted.

Pneumatic clamping
The universal vacuum system of pallets ensures the angular positioning by pins keying. The optical camera system takes care of the individual positioning of each index.

Height probe
The control of the pallets height is checked before the machining process. A new Z origin is then defined and recorded.

1 Optical recognition and origin definition of blanks
Optical recognition of forms and positions
The target position of each index on the X,Y axes and angle C is programmed in the matrix management.

Automatic correction
The optical camera determines the actual positon of the index edges in X, Y and C in order to determine a new origin for each form in a precision better than 0.01 mm.

2 Diamond with the revolver tool holder
Side diamond
Longitudinal diamond

3 Machining of LumiNova pockets and micro milling

Contour milling
The index contour is machined with the high frequency vertical spindle.

Luminova pocket
The location for the reception of the LumiNova luminous paste is machined by the high frequency spindle with if necessary corner lifts to ensure a minimum radius.

Tout, du simple stockage de pièces aux systèmes de fabrication flexibles les plus complexes, même des plus grandes machines. Le groupe Starrag fait de l'Industrie 4.0 une réalité Lire la suite.

Données techniques

CNC machining center for faceting and milling of indexes. Materials: gold, platinum, silver brass and other non-ferrous alloys.
Siemens 840DI-SL -
Camera VGA Sony XCD-V60 (640x480 pixel) Sell size 3,75 x 3,75 μm
Optic focal mm 5,3 x 3,9
Software QMT Vision Expector -
Communication TCP-IP -
Lighting adapted to flat metal surfaces -
Axis X cnc mm stroke 150
Axis Y cnc mm stroke 150
Axis Z cnc mm stroke 123
Axis U cnc mm stroke 375
Linear axes motor drive with online resolver on ballscrew -
Axis C cnc ° angle non-stop 0-360
Torque á 600 min-1 Nm 1,1
Power kW 1
RPM 0 á 4000 min-1
Tool holder interface ISO 20
Tool release pneumatic
Milling head mm Ø 20 á 300
Power kW 2
RPM Max. 45'000 min-1
Tool holder interface ISO 10
Tool release pneumatic
Max. Ø tool mm max. 7
Precision mm +/- 0,010
Microlurification (controlled vaporization) Vogel Lubrilean Basic unit
Indexing system for milling head 6 tools mm Ø 150
Pallets clamping EROWA, 3R or specific customer
Chip suctions -
Oil mist suction -
External lubrication system -

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Service Plus Package

Perfect service for perfect machines

Precondition for above-average productivity, efficiency and economy is a constant high availability of the machine. And necessary for this above all, besides innovative technology, is: A tailored service, which is perfectly coordinated to your individual requirements.

ServicePlus guarantees you machine availabilities of at least 95%!

Troubleshooting

Our call center staff immediately understands your service requirements and passes them on quickly and appropriately to our technical hotline or to the appropriate service advisor.

Starrag Hotline: +49 371 836 23 68

All Service Products

Spindle overhaul

Overhaul concepts tailored optimally to your requirements

Training courses

Efficient machine operation thanks to optimal training courses

Replacement parts

Fast and reliable supply of replacement parts due to global logistics network

Maintenance

High technical availability through preventive maintenance

Service near you

Time is money! That also applies when it concerns the service and maintenance of your machine. The Starrag Service and Logistics Centres near you have the necessary infrastructure, in order to guarantee you perfect service.

Service Contact

Partnering for Efficiency

Service Plus

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