Berthiez TVU 2000/160

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Berthiez TVU 2000/160

Increased productivity through complete machining thanks to integrated grinding and milling spindle / high-pressure coolant pack

A wide range of peripherals enables a high degree of automation.

A solid cast iron construction with excellent vibration damping ensures reliability and is the basis for highest accuracy and excellent surface qualities.

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vertical turning lathe

The vertical lathes of the TVU product line of Berthiez are especially suited for machining engine and turbine components, which are primarily used in the aerospace industry as well as for alternative and classical power generation. The TVU vertical lathes are characterized by a complete cast design, high-precision static and dynamic positioning as well as long-lasting reliability.

Advantages of the TVU vertical turning lathes are, completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. The optional Y-axis table traverse will permit the turning, milling and grinding of complex components in a single clamping.

Axis configuration

Innovative Solutions

With the ability to integrate a grinding and milling spindle, it becomes possible to build a high-performance machining center out a grinding machine. With the spindle power up to 45 kW and 345 Nm can be obtained at 6000 rpm. RAM cross section of 250x250mm, tool holders CAPTO / HSK / KM / Berthiez tool holder for turning tools and CAPTO / HSK / KM / ISO for milling tools.

Using high pressure coolant can result in significant increases in productivity in the processing of difficult machine materials such as Titanium can be obtained. Berthiez offers solutions up to 400 bar.

The pallet changing systems range from palletizing RTS of a double changer through to multi-pallet system with manual or automatic clamping.

With the new optional Y-axis in the table is it possible to edit the workpiece at each position. The axis has a travel range of +200 /-400mm.

The user has a variety of solutions to choose magazine. The disc-type magazine can manage up to 50 seats, the chain magazine allows up to 120 seats and to the tool change robot has a capacity of up to 250 seats.

The cast iron construction allows excellent vibration damping and high stiffness. It forms the basis for high accuracy and excellent surface quality.

In the TVU series provides users with a extensive range of accessories available. Angle milling, swivel heads with manual or automatic adjustment, grinding spindles, hydraulic chuck with 3,4,6 jaws.

Everything from simply part storage to most complex flexible manufacturing systems – even of the largest machines. The Starrag Group makes Industry 4.0 a reality. Read more

Technical Data

Swing diameter mm 2,000
Turning diameter mm 1,800 with standard tool clearance 170mm
Machining height fixed crossrail mm 800-1,130
Machining height moveable crossrail mm 1,120 / 1,560 / 2,000
Moveable crossrail stroke mm 800 / 1,000
Step moveable crossrail mm 100
Table diameter mm 1,600
Table speed rpm 320 / 400
Table drive power S1 100% kW 51 / 71
Table torque S1 100% kW/Nm 19.8 / 25.2
Table load max. kg 10,000
Cutting force kN 50
Feed force kN 15
Ram cross section mm 250 x 250
Ram stroke mm 1,000 / 1,250 / 1,500
Rapid traverse max. mm/min 20,000
Tool interface CAPTO / HSK / KM
Spindle power S1 kW 21 / 36
Spindle speed rpm 6,000
C-axis feedback intervall sec 2
Tool interface CAPTO / HSK / KM / ISO
Torque Nm 200 / 345
Swing diameter mm 1,600
Twin-pallet Pallet diameter mm 1,400
Twin-pallet Swing diameter mm 1,600
Front pallet Pallet diameter mm 1,600
Front pallet Swing diameter mm 2,000
Load on pallet kg 4,000

Service Plus Package

Perfect service for perfect machines

Precondition for above-average productivity, efficiency and economy is a constant high availability of the machine. And necessary for this above all, besides innovative technology, is: A tailored service, which is perfectly coordinated to your individual requirements.

ServicePlus guarantees you machine availabilities of at least 95%!

Troubleshooting

Our call center staff immediately understands your service requirements and passes them on quickly and appropriately to our technical hotline or to the appropriate service advisor.

Starrag Hotline: +49 371 836 23 68

All Service Products

Spindle overhaul

Overhaul concepts tailored optimally to your requirements

Training courses

Efficient machine operation thanks to optimal training courses

Replacement parts

Fast and reliable supply of replacement parts due to global logistics network

Maintenance

High technical availability through preventive maintenance

Service near you

Time is money! That also applies when it concerns the service and maintenance of your machine. The Starrag Service and Logistics Centres near you have the necessary infrastructure, in order to guarantee you perfect service.

Service Contact

Partnering for Efficiency

Service Plus

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